Applied sciences

Chemical and Process Engineering: New Frontiers

Content

Chemical and Process Engineering: New Frontiers | 2024 | vol. 45 | No 2

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Abstract

This work aims at investigating the influence of the initial concentrations of carbon (glucose) and organic nitrogen (yeast extract) sources on Streptomyces rimosus ATCC10970 secondary metabolism in the stirred tank bioreactors. Additionally, glucose utilisation, biomass formation, pH, redox potential and dissolved oxygen levels, and the morphological development of S. rimosus pseudomycelium were studied. Eighteen secondary metabolites were detected by mass spectrometry and identified with the use of the authentic standard, or putatively with the use of literature and database of secondary metabolites. Varied initial yeast extract concentration acted much stronger on the formation of secondary metabolites than glucose did. For example, oxytetracycline was not biosynthesised at high yeast extract concentration while the formation of three other metabolites was enhanced under these conditions. In the case of glucose its increasing initial concentration led to higher secondary metabolite levels with the exception of an unnamed angucycline. High initial yeast extract concentration also drastically changed S. rimosus pseudomycelial morphology from the pelleted to the dispersed one. Ultimately, the cultivation media with the varied initial levels of carbon and nitrogen sources were proved to have the marked effect on S. rimosus secondary metabolism and to be the simplest way to either induce or block the formation of the selected secondary metabolites.
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Authors and Affiliations

Marcin Bizukojć
1
ORCID: ORCID
Anna Ścigaczewska
1
ORCID: ORCID
Tomasz Boruta
1
ORCID: ORCID
Agnieszka Ruda
1
Aleksandra Kawka
1

  1. Lodz University of Technology, Faculty of Process and Environmental Engineering,Department of Bioprocess Engineering, Wólczańska 213, 93-005 Łódź, Poland
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Abstract

The demand of energy and the search for alternative energy sources are the reason why scientists are interested in starch hydrolysis. The aim of the work was to experimental study of the hydrolysis of starch by α–amylase from porcine pancreas with α–amylase deactivation. Based on the experiments data, the parameters of starch hydrolysis by α– amylase with deactivation of enzyme was estimated. A mathematical model of temperature impact on the activity of α–amylase from porcine pancreas was used. It has been estimated that the activation energy Ea and the deactivation energy Ed were equal to 66 ± 4 kJ/mol and 161 ± 12 kJ/mol, respectively. Additionally, specific constant of starch hydrolysis k 0 and specific constant of α–amylase deactivation k d0 were calculated. The optimum temperature Topt equal to 318 ± 0.5 K was obtained from mathematical model. The obtained values of Ea, Ed, k 0 and k d0 parameters were used to the model starch hydrolysis by α–amylase from porcine pancreas at 310 K and 333 K.
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Authors and Affiliations

Justyna Miłek
1
ORCID: ORCID
Ireneusz Grubecki
2
ORCID: ORCID
Wirginia Tomczak
1
ORCID: ORCID

  1. Bydgoszcz University of Science and Technology, Department of Chemical and Biochemical Engineering, Faculty of Chemical Technology and Engineering, Semianryjna 3, 85-326 Bydgoszcz, Poland
  2. Cracow University of Technology, Faculty of Chemical Engineering and Technology, Warszawska 24, 31-155 Cracow, Poland
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Abstract

The article presents a novel solution based on dairy wastewater sorption on a biochar substrate obtained through thermal decomposition of Chlorella sp. algae biomass. The algal biomass obtained in the culture medium containing wastewater from dairy production was separated from the culture medium through sedimentation and centrifugation and then freeze-dried. After freeze-drying, the dry biomass was pyrolysed at 600 °C in a CO 2 atmosphere.The EDS analysis showed that the oxygen-tocarbon (O/C) and nitrogen-to-carbon (N/C) ratios in the obtained material averaged 0.24 and 0.54 respectively. The arrangement and structure of the obtained biochar was evaluated using Raman spectroscopy. The observed spectra revealed the presence of D bands located at 1346–1354 cm -1 and corresponding to disordered carbon structures, as well as G bands located at 1585–1594 cm -1 and corresponding to tensile vibrations. The D/G intensity ratio was determined at 0.28. The next phase of the research involved sorption of dairy wastewater from cleaning processes containing 1 g of the obtained biochar using solid phase extraction. The study results confirmed high sorption efficiency of the obtained algal biochar. Turbidity was reduced by 93%, suspension by 88%, sulphates by 61%, chlorides by 80%, and organic carbon by 17%. The research confirmed the possibility of using wastewater from dairy production as a natural culture medium for Chlorella sp. algae cultivation to manufacture valuable biochar, which could be used as a sorption bed in the treatment of dairy wastewater from cleaning processes.
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Authors and Affiliations

Karolina Dziosa
1
Monika Makowska
1

  1. Łukasiewicz Research Network – Institute of Sustainable Technologies, Bioeconomy andEcoinnovation Centre, Pułaskiego 6/10, 26-660 Radom, Poland
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Abstract

The paper focused on the co-production of high-value-added product thermostable C-phycocyanin (C-PC) and biomass, further utilized in pyrolysis. The photobiosynthesis of CPC was carried out by the thermophilic cyanobacteria Synechococcus PCC6715 cultivated in the helical and flat panel photobioreactors (PBR). Despite the application of different inorganic carbon sources, both PBRs were characterized by the same growth efficiency and similar C-PC concentration in biomass. To release the intracellular C-PC the biomass was concentrated and disintegrated by the freeze-thaw method. The crude C-PC was then further purified by foam fractionation (FF), aqueous two-phase extraction (ATPE), membrane techniques (UF) and fast protein liquid chromatography (FPLC). Each of the tested methods can be used separately; however, from a practical and economic point of view, a three-stage purification system (FF, FPLC and UF) was proposed. The purity ratio of the final C-PC was about 3.9, which allows it to be classified as a reactive grade. To improve the profitability of 3G biorefinery, the solid biomass residue was used as a substrate to pyrolysis process, which leads to production of additional chemicals in the form of oils, gas (containing e.g. H 2) and biochar.
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Authors and Affiliations

Stanisław Ledakowicz
1
ORCID: ORCID
Anna Antecka
1
ORCID: ORCID
Pawel Gluszcz
1
ORCID: ORCID
Anna Klepacz-Smolka
1
ORCID: ORCID
Damian Pietrzyk
1
Rafal Szelag
1
Radoslaw Slezak
1
ORCID: ORCID
Maurycy Daroch
2
ORCID: ORCID

  1. Lodz University of Technology, Faculty of Process and Environmental Engineering, Department of Bioprocess Engineering, Wolczanska 213, 93-005 Lodz, Poland
  2. School of Environment and Energy, Peking University Shenzhen Graduate School, Shenzhen 518055, China
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Abstract

Plastics have become indispensable in everyday life due to their properties. For this reason, the accumulation of polymer waste in the natural environment is becoming a serious global problem. The aim of the research was to isolate microorganisms capable of biodegrading plastics. The studies focused on the biodegradation of low-density polyethylene as the most common polymer. Seven and five bacterial strains were isolated from the landfill and compost, respectively. The morphological and biochemical characteristics of the isolates were determined. These isolates were able to survive in an environment where the only carbon source was LDPE, but no increase in biomass was obtained. However, analysis of the spectra obtained by the ATR-FTIR method showed the formation of chemical changes on the polymer surface. Bacterial biofilm formation was visualized by scanning electron microscopy. The toxicity of plastic biodegradation products in a liquid environment was tested and their safety for plants was confirmed. However, these biodegradation products have acute lethal toxicity for the Daphnia magna.
LDPE films were pre-treated with H 2O 2, HNO 3, or heat. The biodegradation of HNO 3-treated LDPE by isolated bacteria was the most significant. The weight loss was approximately 8%, and 6%, for landfill and compost-isolated bacterial strains, respectively.
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Authors and Affiliations

Elżbieta Szczyrba
1
ORCID: ORCID
Tetiana Pokynbroda
2
ORCID: ORCID
Nataliia Koretska
2
ORCID: ORCID
Agnieszka Gąszczak
1
ORCID: ORCID

  1. Instytut Inżynierii Chemicznej Polskiej Akademii Nauk, ul. Bałtycka 5, 44-100 Gliwice, Poland
  2. Department of Physical Chemistry of Fossil Fuels of the Institute of Physical-Organic Chemistry and Coal Chemistry named after L.M. Lytvynenko of the National Academy of Sciences of Ukraine, Naukova str, 79060, Lviv, Ukraine
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Abstract

The results of studies on the disintegration kinetics of the yeast Saccharomyces cerevisiae are presented. The process was carried out in a 500 W ultrasonic homogenizer equipped with a spherical working chamber with a volume of 100 cm 3. The concentration of the suspension of microorganisms was 0.05 g d.m./cm 3. The continuous phase was water solution containing 0.15 M NaCl and 4 mM K 2HPO 4. The kinetics of cell disruption were studied by the direct method. The theory of random transformation of dispersed matter was used to analyze the process. There was significant variation in the size of yeast cells. The range of changes in the values of parameters describing the size of microorganisms was divided into size classes. The kinetics of cell disruption in individual classes was described by a first-order linear differential equation. During the implosion of cavitation bubbles, the transformation volume of individual microorganisms is generated. It has been shown that as the volume of cells in subsequent size classes increases, their transformation volumes do not increase significantly. The safe volume for cells remains unchanged. As the size of the microorganisms increased, there was no increase in the constant rate of cell disruption.
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Authors and Affiliations

Anna Kacprowicz
1
ORCID: ORCID
Marek Solecki
1
ORCID: ORCID

  1. Lodz University of Technology, Faculty of Process and Environmental Engineering, Wolczanska 213, 93-005 Lodz, Poland
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Abstract

The use of foam fractionation followed by aqueous two-phase extraction has emerged as a potential alternative to traditional liquid chromatography, hitherto irreplaceable in the purification of phycobiliproteins. The crude extracts of C-phycocyanin and allophycocyanin were obtained after Thermosynechococcus PCC 6715 biomass disintegration. The FF process with air flow of 2.4 L·h -1 resulted in purification factors up to 1.47 and partitioning coefficients of about 39, and did not require the addition of surfactants. A temperature of 35˚C allowed for the highest partitioning coefficient of 67.6 and yield of 76%; however, the purity of C-PC in condensate at this temperature was lower than at 25˚C. ATPE was tested in 20 different systems consisting of polyethylene glycol and phosphate or citrate salts, of which PEG1500-citrate gave the highest purification factor value of 2.31. Conversely, a partitioning coefficient of 2416 and 1094 were obtained for the PEG1500-phosphate and PEG3000-phosphate systems, respectively. Interestingly, the use of FF condensate in subsequent ATPE step resulted, for the first time, in the separation of the polymer phase into two fractions, one contained C-phycocyanin and the other allophycocyanin. It can be concluded that the use of a two-step system of FF and ATPE is a viable way to separate phycobiliproteins.
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Authors and Affiliations

Anna Antecka
1
ORCID: ORCID
Rafał Szeląg
1
Stanisław Ledakowicz
1
ORCID: ORCID

  1. Lodz University of Technology, Faculty of Process and Environmental Engineering, Department of Bioprocess Engineering, Wolczanska 213, 93-005 Lodz, Poland
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Abstract

The production of biohydrogen from food waste (FW) by dark fermentation (DF) is a promising technology for commercialisation, as it is both a clean fuel and a suitable means of sustainable waste management. The described experiments compared the biohydrogen production yields obtained after the use of inoculum from two different sources: digested sludge from the wastewater treatment plant (WWTP) in Lodz and sludge from the anaerobic treatment of dairy industry wastewater (DIW) (unconcentrated and double-concentrated). In addition, the effect of different temperatures (70, 90 and 121°C) of inoculum pretreatment on the biohydrogen production in DF was tested. The process was carried out batchwise at 37°C. The highest yield of hydrogen production was obtained after the inoculum pretreatment at 70°C. In addition, a higher amount of hydrogen could be obtained by using sludge from the WWTP as the inoculum (96 cm3 H2/gTVSFW) than unthickened sludge from the DIW (85 cm 3 H 2/g TVSFW). However, after thickening the sludge from the dairy industry, and at the same time balancing the dry matter of both sludges, the hydrogen production potential was comparable for bothsludges (for the WWTP sludge – 96 and for the DIW sludge – 93 cm 3 H 2/g TVSFW). The kinetics of hydrogen production was described by modified Gompertz equation, which showed a good fit (determination coefficient R2 between 0.909 and 0.999) to the experimental data.
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Authors and Affiliations

Marlena Domińska
1
ORCID: ORCID
Katarzyna Paździor
1
ORCID: ORCID
Radosław Ślęzak
1
ORCID: ORCID
Stanisław Ledakowicz
1
ORCID: ORCID

  1. Department of Bioprocess Engineering, Faculty of Process and Environmental Engineering, Lodz University of Technology, 213 Wolczanska Street, 90-924 Lodz, Poland
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Abstract

The large diversity of chemical substances present in air, water, or soil makes it necessary tostudy their mutual impact on the effectiveness of microbiological decomposition ofcontaminants. This publication presents the results of the studies aimed at evaluating the effect of two biogenic heavy metals - zinc and copper - on the phenol biodegradation by the Stenotrophomonas maltophilia KB2 strain. The tests were carried out for concentrations ofmetals significantly exceeding the legally permitted wastewater values: for zinc up to13.3 g·m -3, and copper up to 3.33 g·m -3. In the tested metal concentration range, phenol biodegradation by the S. maltophilia KB2 strain was not significantly influenced by theintroduced dose of zinc. While the presence of copper inhibited both biomass growth andsubstrate degradation. Kinetic data of metal and phenol mixtures were analyzed and very goodcorrelations were obtained for the proposed equations. An equation consistents with the Hanand Levenspiel model was proposed for the system S. maltophilia KB2-phenol-copper, whilean equation consistents with the Kai model for the system St. maltophilia KB2-phenol-zinc. The simultaneous presence of Zn and Cu ions in the culture resulted in a stronger inhibition ofphenol biodegradation.
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Authors and Affiliations

Agnieszka Gąszczak
1
ORCID: ORCID
Elżbieta Szczyrba
1
ORCID: ORCID
Anna Szczotka
1
ORCID: ORCID

  1. Polish Academy of Sciences, Institute of Chemical Engineering, Baltycka 5, 44-100 Gliwice, Poland

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ten Cate A., Bermingham S.K., Derksen J.J., Kramer H.M.J., 2000. Compartmental modeling of an 1100L DTB crystallizer based on Large Eddy flow simulation. 10th European Conference on Mixing. Delft, the Netherlands, 2-5 July 2000, 255-264.



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