This article presents a concept method which aids the forecasting of the reclamation cost in post- rock mining areas. The method may also prove useful in estimating the investment profitability of a mining operation at its planning stage as well as managing a potential Reserve Fund to cover future activities, such as land reclamation. The development of the method consisted in defining a set of basic/typical land reclamation directions and the typical structure of reclamation operations/works, which are based on “statistically stable” values. The estimations included the distribution of the probable cost of these works with respect to the reclamation direction and were calculated on the basis of the analyzed current price lists and historical land reclamation projects. The article proposes a method for estimating the cost structure of multi-directional projects by combining the basic directions. The changeability and predictability of various land reclamation solutions was analyzed in terms of fuzzy logic. A price list was developed, which included unit costs for separate types of reclamation works, independent of their type and scale. The assumed optimal measure involved comparing the cost of individual types of operations to the surface of the reclamation area. As an example, the method was also applied to hypothetical data from a clastic rock mine with a surface of 20 ha, and for the forest, agricultural and forest-agricultural reclamation directions. The forest-agricultural reclamation directions was presented in the proportions of 0.3:0.7.
A study was undertaken to investigate the effects of crumb rubber on the strength and mechanical behaviour of Rubberized cement soil (RCS). In the present investigation, 26 groups of soil samples were prepared at five different percentages of crumb rubber content, four different percentages of cement content and two different finenesses of crumb rubber particle. Compressive strength tests were carried out at the curing age of 7 days, 14 days, 28 days and 90 days. The test results indicated that the inclusion of crumb rubber within cement soil leads to a decrease in the compressive strength and stiffness and improves the cement soil’s brittle behaviour to a more ductile one. A reduction of up to 31% in the compressive strength happened in the 20% crumb content group. The compressive strength increases with the increase in the cement content. And the enlargement of cement content is more efficient at low cement content.
The problem related to the management of post reclamation dusts generated in the reclamation process of waste moulding sands with
organic binders is presented in the hereby paper. Waste materials generated in this process are products hazardous for the environment and
should be utilised. The prototype stand for the utilisation of this dangerous material in its co-burning with coal was developed and patented
in AGH in Krakow. The stand was installed in one of the domestic casting houses. As the utilisation result the transformed waste product
is obtained and its management in the production of ceramic materials constitutes the subject of the presented publication.
The cumulative results of investigations of the possibility of using the reclaimed materials after the mechanical, thermal or
mechanical-thermal reclamation for making cores by means of the blowing method in the alkaline CO2 technology, are
presented in the paper. Three kinds of spent sands: with furfuryl resin, bentonite and alkaline phenolic resin, obtained from
the foundry, were subjected to three kinds of reclamation: mechanical, thermal and combined mechanical-thermal, applying
for this aim adequate experimental devices. The obtained reclaims were assessed with regard to the degree of the matrix
liberation from the determined binding material. Reclaims of moulding sands with binders of the form of resin were assessed
with regard to ignition loss values and pH reaction, while reclaims of moulding sands with bentonite with regard to the
residual clay content and pH value. In all cases the results of the performed sieve analyses were estimated and the average
characteristic diameter dl was determined. The reclaimed matrix was applied as a full substitute of the fresh high-silica sand in typical
procedures of preparing core sands used for making shaped samples for bending strength investigations, Rg
u
.
“Wartowice” tailings pond was closed in 1989, resulting in 232,4 ha tailings pile requiring reclamation. The major problem is heavy metals presence and poor nutrient conditions and physicochemical structure of soil which disturbs the plants development. In order to assess the real condition of studied area the complete biological characteristic has been done. The physicochemical conditions were assessed altogether with phytosociological, microbiological and toxicological studies of deposits. We recorded only 27 species of vascular plants belonging to 15 families on the tailings pond of which 5 belong to Rosaceae, 4 to Asteraceae and 3 to Poaceae and Saliceae. Species inhabiting the tailings depended on their dispersal capacity, metal tolerance and rhizome strategy. Microbiological analyses revealed the low number of bacteria and fungi on the tailings pond, apart from the small uplift area where the plants were indentified. Bacteria identified on the tailings pond were classified to 8 genera. The low number of bacteria suggests the lack of nutrients which affects the development of soil microflora. Toxicity tests showed that post-flotation sludge is not toxic to microorganisms because of its high pH. Some plants, such as lucerne could even influence positively the microorganisms development what has been proved in our studies. The tailings toxicity was higher towards producers, where Secale cereale appeared to be the most sensitive species. Amendment with topsoil from adjacent areas can influence positively the phytotoxic properties of tailings and enrich them into native seeds.
The paper, especially dealt with problems of reclamation of used furan sand, carried out in new, vibratory sand reclamation unit REGMAS
developed by researches from AGH-University of Science and Technology, Faculty of Foundry Engineering in Cracow (Poland).
Functional characteristics of reclamation unit as well as the results of reclamation of used sand with furfuryl resin are discussed in the
paper. The quality of reclaim was tested by means of the LOI and pH value, dust content in the reclaim and at least by the the quality of
the castings produced in moulds prepared with the use of reclaimed matrix.
Presented are results of a research on usability of an innovative reclamation process of microwave-hardened moulding sands containing
water-glass, combined with activation of binder. After each subsequent stage of reclamation, quality of the reclaimed material was
determined on the grounds of measurements of permeability and results of screen analysis. The reclaimed material was next used again to
prepare new moulding sand. The sandmix based on high-silica sand prepared with water-glass grade 145, was subject to the following
cyclical treatment operations: mixing components, consolidation, microwave hardening, cooling, heating the mould up to 800 °C, cooling
to ambient temperature, mechanical reclamation dry and wet. It was found that the used-up and reclaimed sandmix containing water-glass
is susceptible to the applied activation process of thermally reacted film of binder and, in addition, it maintains good quality and
technological properties of high-silica base. Observations of surfaces of reclaimed high-silica grains with activated film of reacted
inorganic binder were carried-out using a scanning microscope. Thanks to properly selected reclamation parameters, the high-silica base
can be reused even five times, thus reducing demand for fresh aggregate and inorganic binder.
The results of the efficiency of the primary reclamation process as well as the influence of the used sand temperature and other process parameters on it are presented in this paper. A separate stand realized on a reduced scale was built, which is an analogous process of the primary reclamation treatment of spent foundry sands. The used sands were introduced to the crushing process in an agglomerated form in the way typically used in industrial devices. The primary reclamation process was realized on a set of four horizontal sieves with decreasing mesh clearances while maintaining their geometrical dimensions applied in the Regmas industrial device. The model system consists of a vibratory drive mounted on the table, allowing us to control the supply frequency of the vibratory motors within a range of 40-60 Hz as well as the computer system for measuring the vibration parameters and drive power. The used sand on the quartz matrix with the KALTHARZ U404 resin and 100T3 hardener was used in our investigations. The used sand was prepared under the following conditions: cubic-shaped elements made of the applied furan sand was compacted by vibrations then hardened and subjected to heating under controlled conditions (as a “simulation” of the overheating process taking place in the mold after pouring). Time functions of the crushing and sieving process in dependence of the overheating degree of the reference sand samples (100°, 200°, and 300°C) were investigated at various table vibration frequencies and feed loads of the sieve set. The relative index of the crushing ability was determined.
The investigation results of the reclamation of spent moulding sands with furfuryl resin are presented in this paper. The reclamation
process was performed in the secondary reclamation chamber of the REGMAS 1.5 vibratory reclaimer. 70 kg portions of moulding sands,
previously subjected to the primary reclamation and dedusting, were used. The secondary reclamation was performed in two stages: the
first consisted of determining the reclaimer intensity at various reclamation times (5 min, 10 min and 15 min) and various electrovibrator
frequencies (40 Hz, 50 Hz and 60 Hz), the second consisted of determining the influence of additional crushing elements on the intensity
of processes.
The investigation results of the influence of the selected parameters of the thermal reclaimer operations on the temperature changes in the
combustion chamber and the process energy consumption, are presented in the hereby paper. The analysis of the heat treatment was
performed with the application of a fresh foundry sand, since it was assumed that the dominating energy part was used for the grain matrix
heating and due to that, the energy used for burning small amounts of organic binder remained on sand grains could be omitted. Thermal
treatment processes performed under various conditions were analysed from the point of view of a gas consumption and temperatures
obtained in the experimental reclaimer. The recorded data allowed to point out the parameters having essential influence on the process of
the quartz matrix heating in the combustion chamber as a gas consumption function.
The paper presents the idea of the integrated recycling system of used moulding sands with organic resins. A combination of the method of
forecasting averaged ignition loss values of moulding sands after casting and defining the range of necessary matrix reclamation
treatments in order to obtain its full recycling constitutes the basics of this process.
The results of own investigations, allowing to combine ignition loss values of spent moulding sands after casting knocking out with
amounts of dusts generated during the mechanical reclamation treatment of such sands, were utilized in the system.
One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass), which allowing the use of ecological binders for casting nonferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project) were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00- 015/09 "Advanced materials and technologies".
The study was conducted in the area of the impact of sulfur mine in Jeziórko. The aim of the study was to assess changes in pH, cation exchange capacity and content of available phosphorus, potassium and magnesium after 6 years of conducting remediation. In the experiment (plots with an area of 15 m2) degraded soil was rehabilitating by post-floating lime and compost from sewage sludge, sewage sludge and ash from combined heat and power (CHP). Composts at a dose of dry matter 180 t · ha-1 (6%), were determined in accordance with Minister of the Environment Regulation from 2001, applied the following options: control (only native soil limed), compost from municipal sewage sludge, sewage sludge compost (80%) and ash (20%), compost from sewage sludge (70%) and ash (30%). The reclaimed plots were sown with mixture of rehabilitation grass. Single de-acidification, land fertilization and a further 6-year extensive (without fertilization) use had a different influence on the properties of the native soilless substratum. Irrespective of the reclamation manner, after six years land use in the upper layers, observed increase in the average content of available phosphorus, available potassium content does not changed significantly but recorded a tenfold decrease in the content of available magnesium.