Chemical and Process Engineering: New Frontiers

Water is a strategic material. Recycling is an important component of balancing its use. Deep-bed filtration is an inexpensive purification method and seems to be very effective in spreading water recovery. Good filter designs, such as the fibrous filter, have high separation efficiency, low resistance for the up-flowing fluid and high retention capacity. However, one of the substantial problems of this process is the biofouling of the filter. Biofouling causes clogging and greatly reduces the life of the filter. Therefore, the melt-blown technique was used for the formation of novel antibacterial fibrous filters. Such filters are made of polypropylene composites with zinc oxide and silver nanoparticles on the fiber surface. These components act as inhibitors of bacterial growth in the filter and were tested in laboratory and full scale experiments. Antibacterial/bacteriostatic tests were performed on Petri dishes with E. coli and B. subtilis. Full scale experiments were performed on natural river water, which contained abiotic particles and mutualistic bacteria. The filter performance at industrial scale conditions was measured using a particle counter, a flow cytometer and a confocal microscope. The results of the experiments indicate a significant improvement of the composite filter performance compared to the regular fibrous filter. The differences were mostly due to a reduction in the biofouling effect.

The influence of ion implantation on the structure and properties of polymers is a very complex issue. Many physical and chemical processes taking place during ion bombardment must be taken into consideration. The complexity of the process may exert both positive and negative influence on the structure of the material. The goal of this paper is to investigate the influence of H+, He+ and Ar+ ion implantation on the properties of polypropylene membranes used in filtration processes and in consequence on fouling phenomena. It has appeared that the ion bombardment caused the chemical modification of membranes which has led to decrease of hydrophobicity. The increase of protein adsorption on membrane surface has also been observed.

The theoretical basis for the indirect measurement approach of mean heat transfer coefficient for the packed bed based on the modified single blow technique was presented and discussed in the paper. The methodology of this measurement approach dedicated to the matrix of the rotating regenerative gas heater was discussed in detail. The testing stand consisted of a dedicated experimental tunnel with auxiliary equipment and a measurement system are presented. Selected experimental results are presented and discussed for selected types of matrices of regenerative air preheaters for the wide range of Reynolds number of gas. The agreement between the theoretically predicted and measured temperature profiles was demonstrated. The exemplary dimensionless relationships between Colburn heat transfer factor, Darcy flow resistance factor and Reynolds number were presented for the investigated matrices of the regenerative gas heater.

In this paper an air separation unit was analyzed. The unit consisted of: an ionic transport membrane contained in a four-end type module, an air compressor, an expander fed by gas that remains after oxygen separation and heat exchangers which heat the air and recirculated flue gas to the membrane operating temperature (850 °C). The air separation unit works in a power plant with electrical power equal to 600 MW. This power plant additionally consists of: an oxy-type pulverized-fuel boiler, a steam turbine unit and a carbon dioxide capture unit. Life steam parameters are 30 MPa/650 °C and reheated steam parameters are 6 MPa/670 °C. The listed units were analyzed. For constant electrical power of the power plant technical parameters of the air separation unit for two oxygen recovery rate (65% and 95%) were determined. One of such parameters is ionic membrane surface area. In this paper the formulated equation is presented. The remaining technical parameters of the air separation unit are, among others: heat exchange surface area, power of the air compressor, power of the expander and auxiliary power. Using the listed quantities, the economic parameters, such as costs of air separation unit and of individual components were determined. These quantities allowed to determine investment costs of construction of the air separation unit. In addition, they were compared with investment costs for the entire oxy-type power plant.

Results of the studies for determining fractions of organic contaminants in a pretreated petrochemical wastewater flowing into a pilot Aerated Submerged Fixed-Bed Biofilm Reactor (ASFBBR) are presented and discussed. The method of chemical oxygen demand (COD) fractionation consisted of physical tests and biological assays. It was found that the main part of the total COD in the petrochemical, pretreated wastewater was soluble organic substance with average value of 57.6%. The fractions of particulate and colloidal organic matter were found to be 31.8% and 10.6%, respectively. About 40% of COD in the influent was determined as readily biodegradable COD. The inert fraction of the soluble organic matter in the petrochemical wastewater constituted about 60% of the influent colloidal and soluble COD. Determination of degree of hydrolysis (DH) of the colloidal fraction of COD was also included in the paper. The estimated value of DH was about 62%. Values of the assayed COD fractions were compared with the same parameters obtained for municipal wastewater by other authors.

The aim of the present theme issue was to study the influence of ultrasound enhancement on the kinetics of osmotic dehydration and the effect of convective drying from the point of view of drying time and quality of dried products. Apple fruit was used as the experimental material. The kinetics of osmotic dehydration with (UAOD) and without (OD) ultrasound enhancement were examined for 40% fructose and sorbitol solutions. The effective dehydration time of osmotic process was determined. Preliminary dehydrated samples with OD and UAOD were next dried convectively with (CVUS) and without (CV) ultrasound assistance. The influence of OD and UAOD on the kinetics of CV and CVUS drying was analysed. The parameters of water activity and colour change were measured for the assessment of product quality after drying process.

Hybrid filter material was obtained via modification of polypropylene (PP) nonwoven with nanosize zinc oxide particles of a high aspect ratio. Modification was conducted as a three-step process, a variant of hydrothermal method used for synthesis of nano-ZnO, adopted for coating three dimensional polymeric nonwoven filters. The process consisted of plasma treatment of nonwoven to increase its wettability, deposition of ZnO nanoparticles and low temperature hydrothermal growth of ZnO rods. The modified nonwovens were investigated by a high resolution scanning electron microscopy (HR-SEM). It has been found that the obtained hybrid filters offer a higher filtration efficiency, in particular for so called most penetrating particle sizes.

Deep bed filtration is an effective method of submicron and micron particle removal from the fluid stream. There is an extensive body of literature regarding particle deposition in filters, often using the classical continuum approach. However, the approach is not convenient for studying the influence of particle deposition on filter performance (filtration efficiency, pressure drop) when non-steady state boundary conditions have to be introduced. For the purposes of this work the lattice-Boltzmann model describes fluid dynamics, while the solid particle motion is modeled by the Brownian dynamics. For aggregates the effect of their structure on displacement is taken into account. The possibility of particles rebound from the surface of collector or reentrainment of deposits to fluid stream is calculated by energy balanced oscillatory model derived from adhesion theory. The results show the evolution of filtration efficiency and pressure drop of filters with different internal structure described by the size of pores. The size of resuspended aggregates and volume distribution of deposits in filter were also analyzed. The model enables prediction of dynamic filter behavior. It can be a very useful tool for designing filter structures which optimize maximum lifetime with the acceptable values of filtration efficiency and pressure drop.

It can be expected that there is a considerable correlation between combustion air flow rate and the concentrations of carbon monoxide, hydrocarbons and nitrogen oxide in the flue gas. The influence of temperature and oxygen concentration in the combustion zone on the concentrations of carbon monoxide, hydrocarbons and nitrogen oxide in the flue gas, for high and low combustion air flow, was analysed. Oxygen concentration for which the concentration of carbon monoxide is the lowest was determined, as well as the mutual relation between carbon monoxide and nitrogen oxide concentration.

The economics of an ORC system is strictly linked to thermodynamic properties of the working fluid. A bad choice of working fluid could lead to a less efficient and expensive plant/generation unit. Some selection criteria have been put forward by various authors, incorporating thermodynamic properties, provided in literature but these do not have a general character. In the paper a simple analysis has been carried out which resulted in development of thermodynamic criteria for selection of an appropriate working fluid for subcritical and supercritical cycles. The postulated criteria are expressed in terms of non-dimensional numbers, which are characteristic for different fluids. The efficiency of the cycle is in a close relation to these numbers. The criteria are suitable for initial fluid selection. Such criteria should be used with other ones related to environmental impact, economy, system size, etc. Examples of such criteria have been also presented which may be helpful in rating of heat exchangers, which takes into account both heat transfer and flow resistance of the working fluid.

Feasibility of a model of gas bubble break-up and coalescence in an air-lift column enabling determination of bubble size distributions in a mixer with a self-aspirating impeller has been attempted in this paper. According to velocity measurements made by the PIV method with a self-aspirating impeller and Smagorinski’s model, the spatial distribution of turbulent energy dissipation rate close to the impeller was determined. This allowed to positively verify the dependence of gas bubble velocity used in the model, in relation to turbulent energy dissipation rate. Furthermore, the range of the eddy sizes capable of breaking up the gas bubbles was determined. The verified model was found to be greatly useful, but because of the simplifying assumptions some discrepancies of experimental and model results were observed.